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Transformer Oil Recycling by Hydrogenation

Hydrogenation combined with vacuum drying and filtration: the most complete process for recycling waste transformer oil into water-white, PCB-free insulating oil that meets OEM specifications.

Sequoia transformer oil recycling plant

Recycling of waste transformer oils

Hydrogenation in combination with vacuum drying and filtration is the most complete and advanced process technology for recycling of waste transformer oils. In the hydrogenation process, hydrogen gas reacts with sulfur, nitrogen, chlorine and other unsaturated compounds present in waste transformer oil, producing a water-white, stable product with low sulfur concentration and superior insulating properties.

Sequoia’s technology for transformer oil recycling

  • Sequoia understands how to preserve the desirable inherent characteristics of naphthenic oils during the hydrogenation process and target only the undesirable compounds in the spent oil.
  • Sequoia’s hydrogenation technology almost completely destroys carcinogenic organic chlorine compounds such as PCBs (polychlorinated biphenyls) often present in waste transformer oils.
  • The resulting base oils can meet rigorous OEM specifications for transformer oils in the USA, Europe and Japan.

Economics

Electricity, fuel, water, wastewater disposal and chemicalsUS$ 10–20 per m³ of used transformer oil processed (US$ 0.04–0.08 per US gallon)
Direct labour8–10 persons
Land for a fully integrated facilityAbout 1 acre (4,000 m²)
Transformer oil hydrogenation mass balance: inputs and outputs
Mass balance: 100 units of waste oil yield about 99.5 units of base oil.
Consumables for processing 1 m³ of used transformer oil
Consumables for processing 1 m³ (1,000 litres) of used oil.

Frequently asked questions

Can hydrogenation remove PCBs from transformer oil?

Yes. Sequoia’s hydrogenation technology almost completely destroys carcinogenic organic chlorine compounds such as PCBs, as proven at a 5 million gallon/year naphthenic oil hydrotreater in Kansas City, USA.

Reference plants: Transformer Oil Recycling

Planning a re-refining or recycling plant?

Tell us about your feedstock, capacity and location. Our engineers will advise on the right process technology, plant layout and expected economics.